Cases 101™
An Introduction to reusable shipping cases

Case Construction:
Fabricated:
Fabricated cases are actually made to order. The basic ATA case is a plywood base with an ABS — a plastic type material — laminate to seal the exterior, or a lighter weight material Anvil calls XLT-1. It is 20-30% lighter than the plywood base (sizes are limited). Extruded aluminum angle is used for joining the top, bottom and side walls to one another. Corners are made of steel — ball corners, square corners, or stacking ball corners.

Vacuum Formed:
"form" or mold. They are molded cases, generally with metal valances and cannot be made airtight or water tight. They are lighter weight than the fabricated case, but also less rugged.

Injection Molded:
Injection molded cases are just that — a poly/plastic material, heated and injected into a mold. It creates even case walls and corners. They are an excellent value, but have fewer sizes than our vacuum formed and roto-molded cases.

Rotationally Molded/Roto-Molded:
Rotationally molded cases (Roto-Molded) are made of mid-density polyethylene. The process takes dry pellets of polyethylene, it is poured into a mold, and moved into the oven where it spins to evenly mold the case. A key advantage to the Roto-molded cases are corners that are 20% thicker than case walls, stronger where they need to be. Hardigg is the case for very rugged requirements.

Case Performance Terms/Standards Mil-Specs
:
These are specifications put together by the military for certain performance criteria.

ATA:
The ATA is the Airline Transportation Association and they set the performance standards for an airline approved case. Most of our cases are ATA, but not all are. Manufacturers
  • Hardigg — roto-mold, highly custom and engineered
  • Storm by Hardigg — injection molded, empty, foam filled and custom foam
  • Pelican — injection molded, foam filled or empty only
  • Anvil — fabricated, highly custom interiors
  • Parker Plastics — vacuum formed, empty, foam lined, foam filled
Case CasterCommon Case Options:
Wheels (with or without brakes)
Locks
Cardholders
Airtight/PRV
Foam fill, foam line, custom foam
 

Case Foam Foam:
Polyurethane — the soft stuff
Polyethylene — the stiff stuff
X-Link — clean room foam — low particulating
Anti-static — dissipates charge
3M Spray 90 — foam "glue" or bonding agent
 
Rack/Shock Systems:
"U" or rack space — 1.75"
EIA — Electronics Industry Association
Shock rack — protects against shock and vibration with elastomeric shocks or foam
Hard Rack — rack channels are hard mounted to the case wall — no cushioning

Case LatchCommon Rack/Shock Options:
Airtight/PRV
Drawers
Locks
Sliding rack glides
Adjustable side supports
Storage pouches

Measuring and Weights:
Dimensions are given in this order: left to right (length), front to back (width), top to bottom (height) — L x W x H
Weight of equipment is important to determine case construction/type, foam type, and wheel type.

Case Use:
Shipped common carrier or as checked luggage Local transport by user only

 
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